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Features:
Thistype of densification method combines the pot agglomeration technique withextrusion technology and is ideally used for film waste materials. The systemis designed and manufactured by regulus company of China.
Application:
The3-in-1 type pelletizing system is an ideal solution for indstrial plastic film.As the waste instrial plastic film is typically from a single source it can berecycled and reprocessed without the additional and costly steps required forcollection, storage, separation and washing drying. The recycled material isthen reused in the process or sold as a recycled grade.
Structure:
Schematicof the Compactor pelletizing line (3-in-1 type plastic recycling machine):
1 | Belt conveyor: The waste material is fed into the unit using a conveyor, |
2 | Compactor Agglomerator: where the material is cut, heated, mixed and dried. |
3 | Extruder: the material is then plasticised and degassed in the extruder; |
4 | filtered of any contamination. |
5 | The material is finally made homogeneous |
6 | degassed to remove volatiles in the melt. |
7 | The material passes through a metering zone on the extruder screw before being pushed through a die to make the desired material form. |
Working principle:
The3-in-1 type pelletizing unit consists of a cutter and compactor, consisting ofa large vertical drum with rotating blades sited at the bottom. The material isgravity fed from the top and circulates inside. While inside the drum the wasteis shredded by the blades and heated by mechanical friction; this causes thefilm waste to become agglomerated. The material is then dropped out of thebottom of the drum into the extruder. The friction heat provided in the earlierstage reduces the length of the extruder screw that is required to consolidatethe material. This preheating of the polymer by the frictional heat reduces theheat input required by the extruder. A melt filter is used at the end of theextruder to remove solid contaminates
Main Technical Parameter:
Model | SJ85 | SJ100 | SJ130 | SJ160 | SJ180 | SJ200 |
Screw diameter(mm) | Φ85 | φ100 | φ130 | φ160 | φ180 | φ200 |
Extruder quantity | 1 or 2 | |||||
Stage 1 extruder screw L/D | 20-33 | |||||
Stage 2 extruder screw L/D | 9-12 | |||||
Stage 1 extruder motor power(kw) | 30-37 | 55-90 | 90-132 | 132-160 | 160-250 | 200-280 |
Stage 2 extruder motor power(kw) | 15-22 | 22-37 | 37-45 | 45-55 | 55~75 | 75-90 |
compactor cutter power(kw) | 37-45 | 45-55 | 75-90 | 90-110 | 132-185 | 132-185 |
exhaust method | vacuum |
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screen changer | Non-stop hydraulic screen changer |
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FAQ
Electric Voltage: | We can make machine in different electric voltage. Customized based on request (For example: USA 480V 60Hz, Mexico 440V 60Hz, Saudi Arabia 380V 60Hz, Malaysia 415V 50Hz...) |
Delivery Time: | 45~80 days for customized machine. In stock machines available |
Warranty Period: | 1 year |
Technical Assistance: | Engineers available to service machinery overseas. We will send our engineers to your factory to install the machines and train your staff how to operate the machines. Customer pay for visa, round air tickets, accommodation and USD100/day/person. |
Video of Plastic granulating line