Optimization of granulation line: improving production line efficiency and stability

  Optimization of granulation line: improving production line efficiency and stability

The entire granulation line usually includes raw material compaction, extrusion, cooling, drying, screening and packaging. The water ring granulates uniformly, the product quality is high, and it is suitable for granulating a variety of plastics.

Extruder layout optimization:

arrange the two extruders in a straight line to improve space utilization.

Screen changer optimization:

a.The first extruder uses a wireless fully automatic screen changer, which can remove impurities more effectively, reduce manual operations, and improve production efficiency.

b.The second extruder uses a hydraulic screen changer to ensure the speed of screen changing and improve the stability of the overall production line.

Granulation equipment optimization:

a.Using a water ring granulator, the granulation effect is good and the particle size is uniform. It is suitable for different types of raw materials and improves the quality of the finished product.

b.The centrifugal dehydrator is used to remove moisture from the surface of particles and improve the drying efficiency and quality of particles.

Vibrating screens are used to screen particles to ensure uniform particle size.

c.The air conveying system is used to transport the pellets to the silo, using appropriate air force and duct design. This ensures the stability and smoothness of particle transportation.

Control system optimization:

The entire granulation line is controlled by PLC touch screen to realize automated production and improve intelligence and production efficiency. This reduces manual operations and reduces labor costs.