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    REGULUS MACHINERY CO., LTD.(CHINA)

    ADD: Sanxing Industrial Zone, Jinfeng Town, Zhangjiagang City, Jiangsu Province, China
    TEL: +86-15150206689

    Email:china@regulusmachinery.com

    Email:regulusmachinery@hotmail.com

    PET bottles and flakes recycling line(500-3000kg/h)

    PET bottles and flakes recycling line(500-3000kg/h)
    Product name:PET bottles and flakes recycling line(500-3000kg/h)
    Category:PET Recycling Machine
    Popularity:2878
    Update date:2016/10/19 13:54:50
    Inquiry

    Product introduction

    Post-consumer PET Bottles Washing and Recycling Line(500-3000kg/h)

    PET bottle flake washing line is a series of equipment used to clean and process post-consumer 

    PET bottles into clean, recyclable PET bottle flakes.

    The end result of the cleaning line is high-quality, clean PET flakes that can be used to manufacture 

    a variety of products such as textiles, packaging materials, etc. The flakes get from this line can be used for producing 2-D or 3-D PSF, straps, sheet and etc

    .

    Remark:

    We will make different PET recycling line design according to different raw material.


    What is plastic PET?

    PET is among those plastics which are an important part of your everyday life. 

    It is an important commercial polymerhaving application ranging from packaging, 

    fabrics, films to molded parts forautomotive, electronics and many more. You can 

    find this famous clear plastic around you as water bottle or soda bottle container. 


    Why Use PET Washing Line?

    a.PET waste bottles are dirty and must undergo strict washing before granulation to remove oil, 

    dust and other sundries.

    b.In addition, Waste PET bottles often come with caps, labels, bases and other accessories 

    whose materials are incompatible with PET. Therefore, in the recycling and pelletizing process 

    of waste PET bottles, these accessories must be sorted out separately.


    Application:

    PET Bottle/Flakes Washing Line applies to waste PET plastic recycling with different pollution levels. 

    The recycling line is suitable for recycling ABS, PVC.

    Recycled PET is in good value and has a wide range of application: to produce PET strapping, PET sheets, 

    fibers, etc.



    Working Flow 

    Debaler machinePre-washerLabel RemoverSorting platformCrusherWasher TankFriction washerHot washer

    Friction washerWaher TankDehydrationDryerlabel separationColor sortingBagging

    This PET bottle recycling machine is consist of the following machines: Bales opener, Pre-washer, 

    label remover, manual sorting table, metal detector, crusher, hot washer, floating tank, drier, label blower, 

    hopper and electric cabinet.

    Pre-Processing PartPre-processing modular is freely consists of bale breaker,
    pre-washer,metal detector,label remover, and some
    other equipments. It provides pre-treatment for the
    raw material.
    Size Reduction PartLarge materials are processed into small pieces,
    which improves the washing result and makes
    the final product easy to packing
    Washing PartDust, glue, label, oil and other impurities can
    be removed highly effective by washing.
    This part combines foating washer, hot washer,
    friction washer.
    Drying PartDrying treatment is used to remove the moisture
    in the material with low packing density.
    Sorting PartMany other technology is used to separate material
    and color to purify and sort products.






    PET Bottle 2000kg/h Washing Recycling Line


    Specification:

    MODELPET-500PET-1000PET-2000PET-3000
    Dimension(m²)35070010001500
    Installed power (KW)180288380380
    (PE) Productivity (kg/h)500100020002000
    Water consumption (m³/h)2468






    Our Regulus company can provide our customers with proper technical solutions 

    and state-of-the art recycling technologies.

    Delivering a response tailored to the frequently changing needs of its customers 

    and of the market.

    ▲ CE certification available.

    ▲ Larger, more powerful models available basedon your request.


    What equipment does the PET bottle washing line include?

    Main equipment of PET Washing and RecyclingLine:

    Bales opener/bale breaker:

    The bale breaker is driven by motors with slow rotation 

    speeds. 

    The shafts are provided with paddles that break the 

    bales and allow the bottles to fall without breaking.

     

    Dry separation/ Trommel:

    This machine allows the removal of many of the solid 

    contaminants (sand, stones, etc.), and represents the 

    first dry cleaning step of the process.

    It is an optional piece of equipment, the trommel is a 

    slowing rotating tunnel lined with small holes. 

    The holes are slightly smaller than the PET bottles, 

    so small pieces of contamination(such as glass, 

    metals, sand, stones, etc.) can fall through while the 

    PET bottles move onto the next machine

     

    Label remover/ Delabeler:

    REGULUS has designed and developed a system that 

    can easily open the sleeve labels without breaking the 

    bottles and saving most of the bottles necks.

    The bottle material is input from the feeding port 

    by the conveyor belt. 

    When the blade welded on the main shaft has a certain

     included angle and spiral line with the center 

    line of the main shaft, the bottle material will be 

    transported to the discharge end, and the claw 

    on the blade will peel off the label

     

    Plastic granulator/wet grinding:

    Through the granulator, PET bottles are cut into smaller 

    pieces to achieve the required size distribution for the 

    washing sections that follow. 

    Normally, crushing flakes size between 10-15mm.

    At the same time, with water constantly spraying into 

    the cutting chamber, a first washing process is 

    performed in this section, eliminating the worst 

    contaminants and preventing them from entering 

    the downstream washing steps.

     

    Washer tank/ Sink and float separation:

    The target of this section is to remove any polyolefins 

    (polypropylene and polyethylene labels and closures) 

    and other floating material and to conduct a secondary 

    washing of the flakes. The heavier PET material will sink 

    to the bottom of the flotation tank, from 

    where it is removed.

    A screw conveyor at the bottom of the sink 

    float separation tank moves the PET plastic 

    to the next piece of equipment.

     

    Hot Washer System:

    Hot washed PET flakes are of higher value because this 

    process dissolves glues(used to glue labels onto the 

    bottles) and leftover beverages/foods that are difficult 

    to remove in a cold wash process. Although you can 

    just use water in the hot washer system, 

    adding washing agents can added for better results

     

    Dryer:

    Centrifugal dewatering machine:

    Initial mechanical drying through a centrifuge allows 

    the removal of water deriving from the final rinsing 

    process.

     

    Thermal dryer:

    The PET flakes are vacuumed out of the dewatering 

    machine into thermal dryer, where it travels down 

    a series of stainless steel tubes mixed with hot air. 

    So the thermal dryer properly treats the flakes with 

    time and temperature to remove surface moisture.

     

    Fines separation/Dust remover:

    It is an elutriation system, which is used to separate 

    remaining labels, having dimensions close to those 

    of the PET flakes size, as well as PVC, PET film, 

    dust and fines.

     

    Product silo:

    A stotage tank for the clean and dry PET flakes.

     

    PET flakes pelletizing machine:

    For the most part, PET flakes are used to produce 

    using product directly.

    There are also some customers requiring plastic 

    pelletizing machines. 

    For more information see our plastic pelletizing line.

     



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